25 ton overhead crane with a lifting capacity of 25 tons, this crane becomes an indispensable asset in industries ranging from manufacturing and construction to logistics and heavy engineering. The 25 ton overhead crane incorporates advanced control systems, ensuring seamless operation and enhanced safety. Whether operated through pendant control, radio remote control, or a cabin control station, the user has precise command over the crane's movements. Safety features such as overload protection, emergency stops, and limit switches are integrated to guarantee secure and efficient material handling.

Different types of 25 ton overhead crane for sale you can choose:

Different types of 25 ton Overhead Crane Price:

25 ton Overhead Crane Types	Price(USD)
25 ton Single Girder Overhead Crane Price	$8,000 to $56,000
25 ton Double Girder Overhead Crane Price	$9,800 to $110,000
25 ton Top-Running Overhead Crane Price	$8,000 to $60,000
25 ton Low Headroom Single Girder Overhead Crane Price	$8,800 to $60,000
25 ton Ladle Overhead Crane Price	$9,000 to $80,000
25 ton Explosion-Proof Bridge Crane Price	$9,000 to $90,000
25 ton Electromagnetic Overhead Crane Price	$8,000 to $50,000
25 ton Overhead Crane with Hook Price	$8,000 to $80,000
25 ton Grab Bucket Overhead Crane Price	$8,000 to $60,000
25 ton Insulation Overhead Crane Price	$8,000 to $50,000
25 ton European Single Girder Overhead Crane Price	$10,000 to $80,000
25 ton European Double Girder Overhead Crane Price	$15,000 to $150,000

25 ton overhead crane price can vary widely depending on factors such as specifications, features, manufacturing quality, and the supplier or manufacturer. For accurate and up-to-date pricing information, Please reaching out directly to 25 ton overhead crane manufacturers Dongqi Crane. We can provide you with detailed quotes based on your specific requirements and customization preferences for the 25 ton overhead crane models you are interested in.

Key Customization Options for a 25 Ton Overhead Crane:

1. Crane Type

• Single Girder: Lighter and more economical; typically for lighter-duty applications.
• Double Girder: More robust and can accommodate higher lifting heights; ideal for heavy-duty or continuous use.

2. Span & Lifting Height

• Span: Can be customized based on the width of your facility (typically up to 40+ meters).
• Lifting Height: Tailored to your clearance needs (e.g., 6m, 12m, or more).

3. Hoisting Mechanism

• Wire Rope Hoist: Durable and suitable for heavy-duty lifting.
• Chain Hoist: Less common for 25 ton capacity due to limitations.

4. Travel Speeds

• Adjustable hoisting, trolley, and crane travel speeds.
• Variable Frequency Drives (VFDs) are often used for smooth acceleration/deceleration.

5. Control Systems

• Pendant Control: Wired control with limited range.
• Radio Remote Control: Wireless with extended operator mobility.
• Cab Control: Enclosed cabin for high-load or high-risk environments.

6. Working Environment

• Indoor or outdoor use.
• Special protections for dust, humidity, corrosive environments (e.g., stainless steel components, explosion-proof motors).

7. Safety Features

• Overload limiter
• Emergency stop system
• Limit switches for travel, hoist, and trolley
• Anti-collision systems
• Load sway control (for advanced models)

8. Optional Add-Ons

• Load display systems
• Automation or semi-automation
• Integration with warehouse management or ERP systems

Safety Features of a 25 Ton Overhead Crane:

When evaluating the safety features of a 25 ton overhead crane, it’s crucial to ensure it meets both operational and regulatory standards. Key safety features to look for include:

• Overload Protection: Prevents the 25 ton overhead crane from lifting loads beyond its rated capacity, minimizing the risk of mechanical failure or accidents.
• Limit Switches: Travel, hoist, and trolley limit switches automatically stop motion when limits are reached, protecting both the 25 ton overhead crane and the structure.
• Emergency Stop System: Easily accessible emergency stop buttons allow operators to halt operations instantly in case of danger.
• Anti-Collision Devices: Sensors detect the proximity of other cranes or obstructions, preventing collisions during 25 ton overhead crane operation.
• Load Indicators and Weighing Systems: Digital load displays inform operators of the exact load weight, helping prevent overloading.
• Brake Systems: Reliable mechanical and electromagnetic brakes ensure the 25 ton overhead crane holds loads securely during lifting, lowering, or power failure.
• End Stops and Bumpers: Installed on runway beams to prevent the trolley or bridge from running off the tracks.
• Wire Rope and Hook Safety Latches: High-quality ropes with regular inspection schedules and hooks with safety latches of ensure secure load attachment.
• Operator Cab/Remote Control Safety: Ergonomically designed cabs or radio remote controls with clear visibility and emergency overrides enhance operator safety.

Components of 25 Ton Overhead Crane:

A 25 ton overhead crane is a heavy-duty lifting system designed for industrial environments. It consists of several key components that work together to lift and transport loads safely and efficiently. Here are the main components:

• Bridge: The main horizontal structure that spans the width of the 25 ton overhead crane bay. It moves along the runway beams and supports the trolley and hoist.
• Runway: Tracks mounted on building columns or supports, allowing the bridge to travel the length of the facility.
• End Trucks: Located at each end of the bridge, these house wheels that allow the 25 ton overhead crane to move along the runway.
• Hoist: The lifting mechanism attached to the trolley. It includes a motor, drum, wire rope or chain, and hook. The hoist raises and lowers the load.
• Trolley: Mounted on the bridge, it moves horizontally and carries the hoist along the width of the 25 ton overhead crane.
• Hook Block: The assembly that includes the hook and pulleys. It’s the connection point between the load and the 25 ton overhead crane.
• Electric Control System: Includes control panels, wiring, and safety circuits that operate and monitor the 25 ton overhead crane's functions.
• Pendant Control / Radio Remote Control / Cabin: These are operator interfaces for maneuvering the 25 ton overhead crane. Depending on the setup, the crane can be controlled via a wired pendant, wireless remote, or from a cabin.
• Braking System: Ensures controlled motion and holds the load securely during operation or power loss.

25 Ton Overhead Crane Installation – Step-by-Step Guide:

 1. Site Preparation

• Inspect the building structure for 25 ton overhead crane support compatibility.
• Clear the area of obstructions and ensure proper foundation and power supply are in place.

2. Pre-Installation Checks

• Verify 25 ton overhead crane specifications, drawings, and compliance with local standards.
• Inspect all 25 ton overhead crane components for damage or missing parts.

3. Runway Installation

• Install and align the runway beams or rails on columns or brackets.
• Ensure level alignment, spacing, and secure bolting.

4. Crane Assembly

• Assemble the end trucks to the bridge girder(s).
• Mount the hoist and trolley of 25 ton overhead crane on the bridge, checking for correct alignment.

5. Electrical & Mechanical Setup

• Connect all wiring for power and control systems.
• Install festoon system or conductor bars for cable management.

6. Crane Erection

• Use a mobile crane or lift to place the assembled bridge on the runway.
• Secure end trucks and test smooth movement along the runway.

7. Final Adjustments

• Check and adjust limit switches, brakes, and alignment.
• Test control systems and emergency stop functions.

8. Load Testing & Commissioning

• Perform no-load and full-load tests (typically 125% of rated capacity).
• Document performance and ensure compliance with regulations.

Maintenance Tips for 25 Ton Overhead Cranes – Extend Lifespan:

• Daily Inspections: Check for visible wear, loose bolts, unusual noises, and proper operation of brakes, limit switches, and wire ropes.
• Lubrication: Regularly lubricate moving parts such as wire ropes, bearings, and gears to reduce friction and prevent premature wear.
• Wire Rope Care: Inspect for broken strands, kinks, or corrosion. Replace damaged ropes to avoid failures under load.
• Electrical System Checks: Examine control panels, wiring, and connections for signs of overheating, corrosion, or wear. Ensure all safety systems of 25 ton overhead crane are functional.
• Load Testing: Periodically perform load tests to confirm the 25 ton overhead crane’s lifting capability matches rated capacity. This ensures structural integrity and operational safety.
• Alignment and Track Maintenance: Ensure the 25 ton overhead crane travels smoothly on its rails. Misalignment can cause wheel and rail wear, reducing efficiency and increasing risk of derailment.
• Brake System Maintenance: Check and adjust brakes regularly of 25 ton overhead crane. Worn brakes can lead to load control issues and safety hazards.
• Operator Training: Ensure operators are properly trained on daily checks and safe operation techniques. 

Application of 25 Ton Overhead Crane:

1. Manufacturing Facilities: In heavy manufacturing, such as steel fabrication, automotive, or machinery production, 25 ton overhead crane handle large components, molds, dies, and assemblies efficiently, improving workflow and productivity.
2. Steel and Metal Industries: These 25 ton overhead crane are used to transport heavy metal coils, plates, and beams. They also play a crucial role in loading/unloading furnaces and managing raw materials in foundries and rolling mills.
3. Construction Sites: On large-scale projects, 25 ton overhead crane lift structural steel, precast concrete segments, and other heavy materials to different areas, streamlining operations and improving safety.
4. Shipyards and Marine Industry: In shipbuilding and maintenance, 25 ton overhead crane handle ship components, engines, and large tools. They are also used for dry dock operations and equipment transfers.
5. Power Plants: These 25 ton overhead crane are vital for handling turbines, generators, transformers, and other heavy equipment during installation or maintenance.
6. Rail Yards and Logistics Centers: 25 ton overhead crane efficiently load and unload heavy containers, machinery, and large cargo from railcars or trucks.
7. Mining and Cement Industries: 25 ton overhead crane used for maintaining and assembling heavy mining equipment, transporting raw materials, and handling large maintenance parts in processing plants.
8. Paper and Pulp Industry: Ideal for lifting large paper rolls, machine components, and maintenance equipment in production facilities.